Last week's lab was spent designing a bridge together with
my group. We were able to incorporate key elements in design we discovered on
our own and collaborate to create a bridge that only cost $226,559.12. We used
simple geometric shapes to design our bridge and slimmed down every connection
to cost as little as we could make it. Our goal was to make the lowest cost
bridge that could still support the truck so we made everything as slim as possible
without breaking. We also tested out different materials and see how they would
affect our bridge and costs, but ultimately settled on carbon steel because of
the lower cost and impressive strength. We also replaced as many bars on the
bridge with hollow tubes to lower the cost dramatically. As for the design of
the bridge, we learned from our experiments and experiences that an arch
supported by triangles was one of the strongest shapes because of its ability
to evenly distribute weight among the entire bridge and conserve money spent on
parts. Our next step is to incorporate the lessons we learned through West Point
Bridge Designer into our K'nex bridges.
West Point Bridge Designer is a great program to test the
strength of bridge. It lets you test out different combinations and look at the
data of tension and stress at each point to allow you to really push a bridge
to its limits. It follows the AASHTO design specifics so it has a realistic
expectation for your bridge. There are a variety of options to manipulate the
materials used and the specifications of each material's size and construction
to allow a greater variety in bridge design. Some of the limits presented by
this program include not being able to design in the third dimension, since
you're only allowed to manipulate one side of the bridge and have the other
side by the symmetrical to the side you first created. It also does not
consider any external forces like wind pushing on the bridge or allow you to
stress test for different situations (earthquakes or floods). You're also
limited to having a single truck test the bridge so you cannot test the limits
of sturdier bridges. The bridge also completely resets itself after each truck
pass, thus not allowing you to see the effects of fatigue on the bridge. Our
experiences in WPBD revolved around making the cheapest bridge, while in
reality it would be a bridge that is both cost effective and long lasting.
Safety is the number one concern when it comes to real bridges and the bridges
we worked on so far are definitely unsafe for actual use. WPBD is a good
program to start on bridge design though because of its accuracy in calculating
costs and the stress caused by loads on the bridge. It seems like the perfect
program to test a concept bridge out or learn more about bridge design through
experimentation.
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